UPDATED 5/13/13: Probably my favorite radio set. The “COOL METER” is Pegged on this one… Used extensively from the early 1960′s through the 1970′s and beyond by US military Special Forces worldwide, Navy PTF boats and others, it did the job well.
Extremely rugged and even designed for possible lengthy burial in the ground as part of an equipment cache, these radios have a Cool Factor 36.6 db higher than any plastic RiceBox ever made by KenYaeIc. They were, and are extremely reliable, fun and quite EMP-proof. GRC-109′s will be operational and operating LOOOONG after those custom LCD displays and proprietary microscopic microprocessors flame out in all those modern, boring appliances.
When repair by Swaptronix isn’t an option…….

From the GRC-109 manual
The iconic drawing from the manual. Just makes you want to be there!
Listen in ! Click the “arrow” button…
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AR
Designed as an “Armyfied” version of the CIA’s previous RS-1 radio set which had been in widespread use in the 1950′s and early 1960′s. They are almost identical in appearance and operation. The Army adopted the RS-1 (circa 1961) with minor modifications as the AN/GRC-109 to be supportable with standardized training, repair parts and depot maintenance within the Army supply and logistics system.
The US Navy also installed them on the Nasty and Trumpy Class PTF boats for unconventional warfare (U/W) operations “up north” in Vietnam. See the Fast Patrol Torpedo Boats posting elsewhere on this blog. Most “US attributable” equipment was removed from the Norwegian-built Nasty PTF’s in the early phases of MACV-SOG’s OPLAN 34A, however in later years the GRC-109 sets were retained aboard the boats as a primary communications system for long range comms back to DaNang. Declassified Operational Summary documents do not note the difference between the GRC-109 and the RS-1 sets aboard these boats; such nomenclature detail was not germaine to the report authors at the time.
On the PTF missions, the sets operated on split transmit/receive frequencies, crystal controlled CW circuits. It says a lot about the reliability and capability of these low powered CW radio sets in that critical application. The declassified 1970 Operations Summary report noted the following freqs for CW with the GRC-109 (incorrectly identified as the RS-1 in the document): Transmit/Receive: 4069.3/8217, 4258/4632, 6220/3493 KC as primary, secondary and tertiary circuits respectively. Split T/R operation would have been routine and its likely the Ops officers/OinC’s had authority to pick the best freqs for day/night operations, the “hot work” happening mainly at night. See Reference (7), MACV-SOG Maritime Operations.
With a transmitter output of around 10 watts, a built in key that works well, versatile power supply and a sensitive receiver, they did the job. In approximately 1969 the Army introduced the AN/GRC-109A, basically the same radio system however the A model had substantially thicker and stronger cases, carrying handles and it included a quick-remove cover with snap closures versus the screw-down types of the basic 109. The 109A also included the connector for the GRA-71 burst keyer; apparently most or all of the previous 109′s were subsequently modified for this as well. Once set up and wired together (no thinking required) they are quite easy to operate.
Below is the CIA’s RT-3, the transmitter of the RS-1 system. Almost identical to the GRC-109 transmitter (T-784/GRC-109 as described above) but note the absence of the connector for the GRA-71 Code Burst Keyer and a different arrangement of the CW key and receive antenna connector posts. No other “US” markings – I bet that fooled ‘em !

RT-3 Transmitter from RS-1 System
In addition to the GRA-71 CW Burst Keyer (primarily a transmission-security device), the GRC-109 and RS-1 could have also been used directly with standard offline encryption as well. This would include the M-209, One Time pads and other approved cyphers. Since those were available and considerably smaller / lighter than the GRA-71 it is not hard to guess that they saw considerable use as well. This of course depended on the particular Op Area and transmission security considerations at that time and place. See Mark’s excellent site and his work with the M-209 and other related equipment WWW.NF6X.NET
Mark has also done an impressive job in decoding/demodulating the GRA-71 system with modern data acquisition and software techniques.

GRA-71 Code Burst Keyer with GRC-109
Above: the GRA-71 Code Burst Keyer kit (upper right) is seen along with the GRC-109 system. It is powered directly by the transmitter via the front panel connector which also carries the keying signal. (The big green radio in the upper left is the BC-683, a VHF FM Tank radio receiver from WWII; not part of the GRC-109 system). In using the GRA-71, the operator manually keys in an encrypted morse code message on a magnetic tape cartridge. This tape is then used to drive a keyer connected to the transmitter – which then transmits the message at 300 words-per-minute (WPM). Obviously a shorter transmission than the usual 20-25 WPM message sent with a telegraph key. The received message is recorded on a tape recorder back at “base”, slowed down and then decrypted. To the enemy’s ears, its just a very short noise burst that is difficult to detect, tune in, record and most importantly, locate with Radio Direction Finding (RDF) equipment. By then, the Team is gone.
Reference (3) describes the use of the GRC-109 by US Army Special Forces in Vietnam. It states that the GRC-109 apparently was not issued to conventional Line units in that era. Other references state otherwise. In those days, typical Line units depended upon easy-to-operate voice radio systems they had available, especially as the CW skills of many RTO’s atrophied along the way. The 109′s were deployed at SF camps and in fortified villages throughout the country as the only means of reliable comms back to HQ in Saigon and between themselves for mutual support. Also see Peter McCollum’s excellent GRC-109 article here: http://www.militaryradio.com/spyradio/grc109.html It includes some photo’s of the GRC-109 in operational use with the US Army Special Forces.
The GRC-109 was also utilized as the primary communications set by allied agents working behind enemy lines in unconventional warfare operations in Vietnam and elsewhere in SEA, again taking advantage of the long range and ruggedness of this system. It was noted that Comms were dependable with this system however it was also noted that the weight of the GRC-109 set with its heavy and bulky hand-cranked generator reduced the mobility of these men. (See Reference 1, MACV-SOG Communications).
The GRC-109 / RS-1 was also used by Special Forces world-wide, beyond SEA in the 1950′s – 60′s and likely beyond. I have seen a BA-48 battery (also used with the GRC-9) with a date code of May, 1984 (see below) although it’s possible it was made under a foreign sales contract to support these radios being used by our allies. – Or not -
It seems that operational experience with the GRC-109 and its relatives spawned some growth in this type of radio as technology improved. The mission-needs remained similar. The transistorized PRC-64 and PRC-74 and 70 came along shortly thereafter along with the TRC-77. Another interesting set I recently became aware of is the TAR-224 made by Avco in Cincinnati Ohio. This is clearly in the lineage of the GRC-109 with the AM voice capability of the PRC-64 added – along with 12 volt DC primary power, GRA-71 burst keyer capability, bullet proof environment protection and an optional frequency synthesizer capability. 20 watts transmitter output and only drawing 50 ma on receive. It’s unusual nomenclature and lack of much mention of it “in the literature” makes it all the more mysterious.
But back to the ’109:

R-1004/GRC109 Receiver and Battery
The R-1004/GRC-109 receiver can be operated by itself using the BA-48 dry cell battery as configured above. In this application the transmitter would likely be powered by the hand cranked generator directly. The battery provides 1.5 VDC and 90 VDC for the receiver circuitry only.
Apparently they were reliable and quite successful in the Special Forces and “unconventional warfare” networks in Vietnam. Their use was favored as “long range and dependable” even long after they were being “replaced” by the PRC-64 and PRC-74 radios. Due to their simplicity and all-weather ruggedness, I would assume they were also more reliable than the AN/FRC-93 (AKA: a modified Collins KWM-2A) that SF was beginning to deploy at SF camps. (That radio was also capable of SSB voice communications which the GRC-109 transmitter could not provide.) Especially when you consider that the FRC-93 required AC power and associated generator not to mention the serious environmental protection absolutely required by them.
The GRC-109 could use a wide variety of available AC voltages and frequencies, a 6 volt wet cell vehicular battery or the hand cranked generator thus increasing its dependability in a combat environment. They were installed in the “commo bunkers” as a basic means of protection and operational security. The reference states that as a protective measure the wire antennas were sometimes put inside bamboo “pipes” and buried 18 inches underground – and were still effective in communicating. It’s an authoritative reference but I will take it for face value, no mention of freq or operating range was noted. That’s an experiment I will try to duplicate this summer and see for myself. I’m a bit skeptical, especially during the “wet” season there. I have made contacts with mine using only a 1/4 wave wire laying on the ground – that works OK – but that’s a different story.
My GRC-109 field kit below:


Powered by 75-270 VAC (40-400 cps), an optional 400 cps UGP-12 gas fueled generator, 6 VDC from that captured T-54 tank battery or a G-43/GN-58 hand cranked generator, they could be used anywhere. The UGP-12 “power unit” provided 115 VAC at 400 cps so one of the PP-2684/5 power supplies were also required when the generator was used. The receiver could also be powered by itself from a BA-48 battery for those long watches on the Alert Net. Environmentally tough, they can withstand and operate in lousy weather. Arguably the most “bullet proof” radio set in the US military inventory, even (especially) by today’s standards.

GRC-109 Power Options
Above: The designers of the RS-1/GRC-109 obviously had in mind the need to use this set anywhere in the world under almost any conditions. The versatility of the primary power source options shows someone was not only thinking, but also had input from operational users. They did their homework during the design review process. These options apply equally to the GRC-109 or the RS-1 sets. Image from the Manual.
Plugged into an electric lamp socket in that hotel “safe house” via a screw-in adapter, their CW would not even blink the house lights during those 0242 hours SITREP transmissions back to base. It is capable of running the receiver with crystal control – that works very well but the variable tuning works better for casual Ham operation. The TX of course is crystal controlled. Shown below running a coax-fed dipole for TX and a random RX wire launched into a nearby tree with a pine cone for a weight.

GRC-109 Operations in the Mountains - N6CC
A typical “camp” station of mine, here on the granite, up in the Sierras, tracking and reporting suspicious canoeing activity on Caples Lake in the background. The off-camera PU-181 rattling away generating AC power and also discouraging mosquitoes. A great campsite radio when you are well beyond cell-phone or repeater coverage. (This IS why you go camping, isn’t it?) You can also use it to get the latest soccer scores from Radio Australia or coordinate your operations with a time-tick from WWV, BPM or RWM, depending upon your Op Area. Or just get a good laugh from Radio Havana Cuba, “Free Territory of the America’s” on the shortwave bands. Reminds you of why this type of radio was designed and employed in the first place. I wonder how many are buried in Cuba………..

The transmitter will load anything, much like the RS-6. The GRC-109 however does utilize a Pi Network in the antenna circuit unlike the simpler RS-6 set. I have powered up dipoles, inverted “L”s, random wires, a barbed wire fence, the rain gutters on the home QTH (stealth ops) etc. As seen in these photos, the T-748/GRC-109 included a TX panel connector for a GRA-71 300 WPM burst keyer so you could send your SITREP with a lower probability of detection before you QRT’d and boogied.

GRC-109 - Vintage Field Day
Above: Our setup during Electric Radio Magazines “Vintage Field Day”. Much more fun than the very fun ARRL Field Day. Here we were running the GRC-109 along with a Command Set at a favorite campsite. We could switch the Command Set between 40 and 80 meters by just plugging in a different transmitter – the setup included both receivers. PU-181 generator, dipoles, slant wires etc. The power supply on the left powered the Command Set gear – no dynamotors in this system right now.

Vintage Military Field Day
Above: Yep – it’s a cheesy photo – but this was Vintage Military Field Day as far as we were concerned. Makes perfect sense! That’s “Army Al” briefing our perimeter defense force.
The below photo is another favorite campsite further up into the mountains. Set up next to my cot, it kept me in touch from a place not covered by VHF FM repeaters and probably 40 miles from the nearest cell phone coverage area. My buddies just shake their heads – but then ask me how to go about getting a Ham license….
BTW, that “hot pink” object in the background is an Army Signal Corps VS-17 visual signal panel laying on the rocks. They are used to mark friendly positions when working with Tactical Air or other friendlies in the area. We were using it so that late arriving campers to the general area could locate our position exactly from their avenue of approach. You can see these things in the bush from many miles away although this photo doesn’t seem to capture its brightness. It must be stressing the color filters in my cheap digital camera!
In fact, it caught the attention of an F-5E Tiger II jet pilot flying out of NAS Fallon Nevada. He went overhead about 10,000 feet above us; it caught his eye so he banked and took a second look. He knew something “military” was going on – civilians don’t usually pack and display these panels; he knew exactly what it was. He made a wide, descending turn and then roared directly overhead about 500 feet above us in a hard bank, standing on his wing to see what was going on. We waved. His F-5E was painted with Soviet camouflage markings and Red Stars – he was part of the “aggressor” training squadron at the Navy’s Top Gun school off to our east.
My buddies were bragging about how many fish they caught (I didn’t catch any as usual) but I caught an F-5E with MY lure !!
Come to think of it, I was running the GRC-109 at the time. Maybe the J-STARS aircraft controlling the fight from a hundred miles away detected my CW signal and then got an HF DF fix on my position. Maybe it wasn’t the panel……
So we then waited for the “duty” C-130 to parachute us a pallet of MRE’s, water, batteries and ammo but nothing showed up. Well, an airstrike didn’t show up either so I guess we called it a draw.

GRC-109 in the High Sierras
The only apparent operational shortfall of the GRC-109 while used on Recon patrols was their weight, assisted by the heavy GN-58 or G-43 generator (the transmitter and receivers are relatively light). Although substantially smaller, lighter and easier to pack than its predecessor GRC-9, it was still a bit heavy even though it was probably viewed as the latest state-of-the-art portable radio station at that time. It would have been interesting to parachute with one of these strapped on (especially with the G-43 generator and seat) but that was apparently routinely done. They were ultimately replaced by the PRC-74 or PRC-64 depending upon the unit/AOR, but their use continued on throughout the US military. Clearly, they were heavily utilized by the CIA along with its predecessor, the RS-1. One reference stated that they were routinely secreted inside the walls of selected apartment buildings in eastern Europe for use by stay-behind personnel in case the neighborhood went further downhill.

GRC-109 Suitcase Clandestine - N6CC
The above photo shows my veteran GRC-109 as it might have been stashed under the floor boards in the attic of Der Funkspiel Hotel, on the corner of Lenin Street and Karl Marx Way in Budapest. This was just across the street from the Headquarters of the Soviet “Friends” T-54 Tank Regiment. Circa 1956. The brave Hungarians eventually won THAT battle. Well suited for transport as a “suitcase radio” it would be a bit heavy if it included the AC power supply as shown here. Not needing the ruggedness of the GRC-109, an RS-6 set would be better “suited” for this mode of transport and concealment.
Willing to bet there are many still in eastern Europe, Asia or buried in various other interesting places worldwide. Someone back at “HQ” still maintains the freqs/times/callsigns/one-time pads and Comm plan in case any of these sets are ever retrieved and activated by OPLAN XYZ. Hope someone still knows morse code! All the best agents do, of course…..I have no doubt that these covert rigs will fire right up when needed.
Below is my trusty ’109 operating “tailgate portable”. That big box of crystals sure makes life easier on the Ham Bands… This particular setup runs the “small” AC power supply, PP-2685/GRC-109 which is powered by a 300 watt 120 VAC sine-wave inverter installed in the Bronco. Clean, quiet power. The larger PP-2684 does everything the 2685 does but it can also be powered by a 6 VDC battery; it can also charge that battery. For field ops requiring light transport, neither AC power supply is used. In that configuration the GN-58 or G-43 hand cranked generator in conjunction with the CN-690/GRC-109 is used between the TX/RX and the generator. The CN-690 contains an OB2 VR tube to regulate the RX B+ voltage – and is much lighter and smaller. The receiver can also be directly powered by a BA-48 battery.


GRC-109 DC-DC Converter powering receiver - N6CC
Above is a R-1004/GRC-109 Receiver being powered from a 12 Volt Gel Cell via a DC-DC Converter which solves the “continuous receive” power requirement when in the field. This version has the gray wire (off to the right) with a 4-pin plug to power the GRC-9 receiver as well.
I am currently developing a similar 12 Volt power supply to provide the 450 VDC B+ voltage to the transmitter. When complete, I will integrate both supplies into a single unit for use in the field when running off a 12 volt garden tractor battery. See the “Design and Engineering Projects” Category from the list on the right for more details on these supplies.

GRC-109 DC-DC power supply beginnings N6CC
Above: The beginnings of a packaging job for a 12 volt DC-DC power supply to power the GRC-109 transmitter and receiver in the field. The breadboard prototype is working well. This supply will also be able to power my RS-6 set but as usual, the connectors are a challenge. The case is a spare case casting for a GRC-109 transmitter. There will be enough room inside to include a GRC-9 power supply as well.
My set came from Fair Radio as have all others that I know about. Mine worked “as shipped”. It has obviously seen a lot of operational service, it’s pretty scuffed up but being indestructible, keeps on going. None of the serial numbers match but some of the units have an interesting pale green lightning bolt stenciled on them (see power supply in the “suitcase” photo, above). Wonder who that unit was….
The guys at Fair Radio told me they had obtained all their GRC-109′s from the Tobyhanna Army Depot in Pennsylvania when the Army eliminated them from inventory. “Hundreds” of sets were obtained by Fair but none came directly from overseas sources. Tobyhanna was apparently the Army’s item-manager for this system. Fair said that they sold quickly, mostly to US customers but some went overseas. This was before the US decided to “demilitarize” surplus comm gear prior to release as they are doing these days. Thankfully the GRC-109′s were spared that fate but I know of some real horror stories of equipment getting into the wrong hands back in those days. But then again the US DOD is not in the business of keeping a small group of old radio collectors happy – even though we paid for this gear…..

Maintenance Kit - MK-833/GRC-109
Above: The Maintenance Kit, Electrical Equipment MK-833/GRC-109. This kit with its watertight snap-on lid contained spare parts for the radio set. This included a complete set of spare tubes, fuses, lamps, tools, antenna insulators, adapters, vibrator etc. All contained in the Case CY-4621/GRC-109. There is plenty of extra room in the case for crystals, antenna wire, and interconnect wires. My kit is not yet complete – still working on finding some of the parts but this kit will keep me going for a long time. Like the radio sets themselves, this case could be buried in a swamp indefinitely – good sturdy gaskets and firm closures.
Back to the design: One unfortunate problem they have is the receiver is starved for antenna signal when the antenna is routed through the transmitter during “key up”, especially on the higher frequencies. The key contacts short out the receiver signal to avoid overloading on transmit, but there is something lacking in the design – the only problem I have found. I guess the TX output network loads the antenna circuit too much during key-up. I’ll have to investigate. As a result, I usually run mine with a dipole or inverted L on the transmitter and a random 50 ‘ wire connected directly to the receiver. Works great but takes a little more setup time. The RS-6 set does not have this problem, but it uses a T/R relay to isolate things, the ’109 does not have a relay.
The “GRC-109 A” model uses the “hasp” method for connecting the cast aluminum covers to the radio chassis. Very strong but very heavy and it makes each chassis quite a bit bigger – I prefer the thumbscrew hold-downs of my plain ’109 better although they can be tedious if done frequently. The plain GRC-109 also fit inside an ALICE pack better.
A few “features” are noted. The transmitter antenna output tuning indicator is a #47 lamp across a 20 ohm resistor, this in series with the output to the antenna connector. This is really an RF current monitor since it is in series. With antennas with high impedance input, there is little if any glow from this lamp although RF power is being delivered to the antenna. A 1/2 wavelength (or integer multiple) wire is an example – it may seem like you can’t tune it. To solve this, I carry an NE-51 neon lamp with leads soldered to it; I then place this from the antenna connector to ground, thus serving as an RF voltage monitor since the transmitter is developing a high voltage in this situation. This will glow brightly with the above antenna since the input to a 1/2 wave wire is high impedance. I also use this trick on my SCR-284 transmitter as well. Handy. With low impedance antennas (like a dipole or a 1/4 wave wire) the installed #47 glows brightly when tuned. Carry spares….
In the receive department, the R-1004 does not have a AVC/AGC circuit so you may have to ride the “Gain” control in the presence of strong signals. I have not found this to be a problem when operating up in the mountains – few really strong signals to contend with (no locals !). However, the set does not incorporate a means to generate a sidetone signal so you can’t hear your own keying very effectively. Since the receiver does not effectively “mute” during key-down (the receiver antenna terminal is grounded via the CW key when using a common antenna), you can hear your own signal but it seriously overloads the receiver. Then, you must turn the Gain control all the way to minimum to produce a usable sidetone. A bit of an annoyance if you are used to having KenYaeIc appliances do all the fun stuff for you. In typical military comms applications you would likely be transmitting on Freq X while receiving on Freq Y, therefore loosing the ability to monitor your own signal. Takes some getting used to – just “feeling” your fist via the key. But then again, you are using the GRA-71 Burst Keyer to send your operational traffic aren’t you? Then, a non-problem.

Comm Center, Forward Operating Base (FOB) “PIGOUT”
Above is the basic field setup with the TX and RX powered by the “small” PP-2685 AC power supply and a gas-driven generator, the G-43 standing by. TM 11-5820-474-14 (18MAY1962) indicates the use of the G-43 hand cranked generator. However the G-43 is functionally interchangeable with the GN-58 and I am not sure when the change from the ’58 to the ’43 occurred. Still looking for a reference on the GN-58 configuration. We were running a coax-fed 40 meter dipole up about 15 feet with a separate 64 foot wire for the receiver. Folding stool and big crystal collection optional while on operational missions.

Ditty-Bopping in the Mountains. Sending Morse Code with an effective, reliable radio. In any Clime and Place….

Field Ops with the AN/GRC-109
Above is the same system in action, as used to work WA6OPE on 7050 KC at 2000Z, a 120 mile shot, human powered. Good daytime signals with GRC-109 sets on BOTH ENDS of the contact. Here we were running the set with the G-43 hand cranked generator and CN-690 Voltage Regulator module to power both the transmitter and receiver. A pretty good workout (I’m told)! Without a BA-48 battery just to power the receiver, the hand cranks must obviously be going for both transmit and receive – not recommended for casual operating… So we compromised later on – ran the receiver off the PP-2685 on AC power for continuous tuning and the G-43 genny to power the TX only on this Op. Cheating, but effective and easier on the non-Ham power source (who would rather be fishing…).
I had sent the above photo to Ray at Electric Radio Magazine for consideration in the “Electric Radio In Uniform” department. I guess he liked it, he ran it in the Nov 2011 issue. I guess he REALLY liked it – he ran it again (by mistake) in the April 2012 edition. I guess some hams resonated with it – I have gotten some nice feedback on the ’109 in the woods operations.

Refueling the Generator
Here, the G-43 generator is putting our half-power while refueling.

Young Marines Training: GRC-109 Radio Set
Above: Training future radio operators from the “Young Marines” youth program at the US Marine Corps Mountain Warfare Training Center near Bridgeport CA. (see “Young Marines program” post elsewhere on this website.) Here the kids were learning to set up and operate the GRC-109 and learned to send their first names in CW to another group operating a GRC-9 nearby. “Let me try!”…
Below is the ’109 at work in a different camp sending out the daily Fishing Report (got skunked AGAIN). I was running it off the PU-181 generator (120VAC) at the time.. That generator is well suppressed – unlike my reliable but ignition-noise plagued Honda EX1000. More on THAT piece of hardware later… The audio output of the GRC-109 receiver is 4000 ohms so an old pair of Hi-Z headphones with tip jacks works great. I don’t have the issued-headphones just yet. I often run it with a simple “amplified speaker” as seen here. It’s from Radio Shack (horrors!) and is just a simple amp using a 486 amplifier IC driving a small speaker, the small white box seen here. Works great when you don’t want to wear headphones. Like public demo’s….
Also, I like the built in key but I usually use the J-45 “leg iron” key as shown here – more comfortable for long CW sessions. It appears that I was using separate wires for TX and RX. After many years of working HF CW, I have found that almost any piece of wire you can get up in the air will work well, producing many contacts. Dipoles have the highest performance/complexity ratio and are my usual favorites in the bush. A pair of dipoles on 80/40, fed by a common coax works extremely well and is simple to get up.

Sending the daily SITREP
My camping buddies always prefer to arrive at the LZ a little late – helps them avoid big dents in their vehicles while I am slinging 8 ounce fishing weights up over the trees. A source of great amusement for them but I have found nothing better than that simple expedient. Easy work to put a dipole up to 100 feet high, but usually much lower. I’ve become a pretty good shot with these. I use the anchor line sold for duck decoys as the antenna halyards. Lightweight, strong, stealthy. Better than 550 parachute shroud line which is harder to launch and much more visible. Wear gloves!

Above: The GRC-109 in camp for Vintage Field Day.

GRC-109 Operating Position at MRCG Camp SLO Meet, April 2012 N6CC
Above: The HF CW station we used at the Military Radio Collectors Group meet at Camp San Luis Obispo in April 2012. We passed CW traffic to our deployed stations and then used the PRC-25 and PRC-6 to coordinate further Ops. HF antenna was a low dipole, 3885 Kc. Lots of guys up on the HF freq with a wide assortment of WWII gear. A BC-191 and BC-348 on standby in the background…
Note the GRC-109 receiver has a crystal plugged into the socket. I was operating on 3885 KC. If you’ve ever operated a the R-1004 receiver with crystal control, you notice that the receiver antenna noise (sensitivity) may not peak up exactly at that crystal freq. As you then rotate the tuning dial you are tuning the antenna and RF Amp circuits – they may peak at a different freq than the crystal (Ideally this would not happen but it’s tough to align any receiver to track that well). It’s likely that military users primarily used crystal control for the receivers – and so one possibility is the techs may have peaked the Ant and RF Amp circuits to the crystal freq rather than the dial/LO frequency therefore providing max sensitivity on the crystal freq. But someone aligning the receiver later would think the receiver was mis aligned… Of course this all depends upon the units involved, their Comm plans, freqs available, support available and a host of other factors. Try it – bet the receiver tuning does not “peak” at the crystal receive freq.
Below is another shot of the GRC-109 in the field, this time paired with my Command Set operating on another Vintage Field Day from another riverside campsite. Sun starting to go down? No problem, just plug in the BC-696 Command Transmitter into the rack. Fun radios.

GRC-109 and Command Set at Forward Operating Base N6CC
RYRYRYRYRYRYRYRYRYRYRYRYRYRYRYRYRYRYRYRYRYRYRYRYRYRYRYRYRYRYRYRYRYRYRYRYRYRYRYRYRYRYRY
But Wait! There’s More !!
Below: Another field Op with the GRC-109 up in the mountains. June 2012. We were using the PRC-74 dipole assembly on 40 meters, up about 25 feet (plus 8000 feet of mountain below us). The GRC-109 was being powered by the PU-181 as usual.

GRC-109 at Forward Operating Base Shangra La
Above, FOB Shangri La, running CW contacts on 40 meters, here working WA6RND down in Orange CA. 350 miles. The dark wire in the foreground is the feed line for the dipole. The yellow wire runs off to the generator. The separate receiver antenna wire runs up into the tree.

OP at Sonora Pass California
This weeks’ mission: Establish surveillance of the Sonora Pass (distance) from an OP at Forward Operating Base Shangri La. Detect, track and report suspicious wildlife, BigFoot or alien activity. Primary Guard frequency: 7050 Kc.

Rigging the PRC-74 dipole antenna to the GRC-109
Above – Alex setting up a PRC-74 dipole antenna for the GRC-109 on 40 meters. Although not designed for the GRC-109, a dipole is a dipole and this PRC-74 antenna makes a useful addition to the kit. A big advantage to using a balanced antenna like a dipole is there is no need to ground the transmitter, either with a stake or ground radial array. Perfect for “shoot and scoot” Ops. Not so with a long wire, vertical, inverted “L” or most “antennas of opportunity”.
Or, if you want to be “true to the manual”, sling up the 100 foot “hank” wire antenna as an inverted “L” and then pound in a ground stake. It will work pretty well.

PU-181 Gas powered generator
Above: The PU-181/PGC-1 generator powered the GRC-109. This is a 2-stroke, 300 watt generator strapped for 120 VAC. It can also be set up for 240 VAC if needed. Weight: 56 pounds. It will run a long weekend of field ops on a tank of gas mix. Well suppressed, it starts on the first pull, every time. Even at this 8100 foot elevation. A little noisy, a little smokey, a little heavy, a lotta reliability. It still has the original Korean War vintage spark plug installed. You don’t get rugged reliability like this with modern consumer-grade junk.

Tuning the GRC-109 in the field
Above – Alex is tuning the transmitter. Note the separate receiver wire antenna heading up into the trees.

GRC-109 ready for operations
The GRC-109 set up on a handy Cedar table high in the mountains, ready to go. The field antenna kit was essential as usual – carries enough parts for the 75 meter dipole at base camp plus the 40 meter dipole and receive wire and the 60 meter slant wire antenna at this site. Trees were pretty far apart here so those long heaving lines were necessary. Eight ounce sinkers are the optimum weight for launching (light enough) but heavy enough to pull the line down through the branches. Alex noted that that Red jumper wire intended to ground the receiver to the transmitter chassis was plugged into the Rx Ant jack on the transmitter by mistake. Didn’t matter – we were using a separate Receiver antenna. The GRC-109 is pretty soldier proof. That mistake just grounded the receiver chassis upon key down. It is “grounded” by the power supply connectors anyway. Thin air at 8100 feet can cause these things!

Forward Operating Base Comm Center
Above: I love the sound of CW in the mountains! We are even that much closer to the ionosphere.

GRC-109 Operated from my transit case
Above: The GRC-109 operated while inside my transit case. We were operating the receiver for extended periods on battery power with my “BA-48 Simulator” switcher supply and the PU-181 to power the transmitter as necessary.

Another GRC-109 Operating locale
Above: Another nice spot for a “Camp with Comms”. FOB Wendy. Very quiet location

GRC-109 Creekside with battery powered receiver
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The 18th annual muster of the West Coast Military Radio Collectors Group was held May 2-4, 2013 at Camp San Luis Obispo (CA). I had the GRC-109 set up along with a PRC-25 for Net Control of a VHF field exercise that included this PRC-6 up on a nearby hill.

GRC-109 at Camp San Luis Obispo Crypto Exercise
Above: The setup I used to copy the encrypted CW transmission from Coast Station KSM in Bolinas CA. I copied the M-209 encrypted message using the GRC-109 with just a simple 40′ wire antenna thrown up on the roof of the building. It worked great over this 200 mile “NVIS” path. Once again, the ’109 being operated from inside a re-purposed transit case to permit rapid relocating after transmission! After the receiving exercise (26 Group message) I then called K6KPH (co-located with KSM) to acknowledge receipt of the message and then received from them a congratulatory Radiogram marking the successful conclusion of the exercise. See the MRCG-MRHS Exercise Post elsewhere in this blog.
The message sent by KSM was an actual message received by Merril’s Marauders during combat operations in Burma during WWII. The KSM message was encrypted with a “current” keylist for the M-209. The Groups read:
AAMKD BPCFM LFRCS GCAYX HNOIT
JSJRN BSGWD KHZHZ UMXJD EICBU
HZUTA SJJKX WSPEQ MELZD GQRXU
GKJWM UYLMJ AQKPA YAABL SZRDK
TUBBQ AAUNO RDORI WJXXX AAMKD
BPCFM
Upon decrypting using the M-209 the plaintext message read:
YOUR MISSION COMPLETE NEW MISSION COVER SOUTH APPROACH TO TANAN BE PARTICULARLY CAREFUL OF YOUR RIGHT FLANK
Good exercise – CW proves its worth once again. A longer RATT message also sent did not fare so well – the GRC-46 RATT set could not handle the severe local RF noise and signal fading as well as the GRC-109 on CW.
AR
Tim, really nice article!! 73 de Bart, K6VK ##
Hi Bart – Thanks! We had fun on this camp trip and the field radio(s) make it all that much better. We also had the RS-6 set along but just stuck to the GRC-109 this time.
73, Tim
Thanks for this good description of the GRC-109. I also use a dipole for rx and a wire for rx.
I purchased my units from fair radio about 15 years ago. I was in a unique position to test many of the receivers, transmitters and power supplies and then chose the best. At the time fair had large piles of these units in their warehouse. Few of the units were operationsl up to specs. The vast majority didnt work at all. These radios are old and they should be inspected and be brought up to optimal operation conditions before use. Its unlikely a radio such as the
grc-109 could sit around for 40 or so years and then be fully opeational. This radio is a marvel of design and structure. Its a relatively simple design so repairs are not difficult.
I find that this radio is sooooo much fun to use. Currently I use it on 40 meters CW.
Hi Richard – Thanks for the note. Would have been cool to see a whole pile of these radios back at Fair. I wonder where/when they got theirs. Were they all surplussed at the same time? I wonder if all/most of them came from the same Command/community.
I’ve “been through” 3 transmitters, 2 receivers, and 4 power supplies, all from Fair, late 1980′s. Except for the RT-3 which was basically NIB, and one cranky vibrator they all worked fine the first time I tried them out despite being banged up externally. Their interiors were all pretty much pristine. The gasketed case seal and dessicant tubes seem to do the job – only one switch needed cleaning and that was the Lo-Z antenna capacitance switch in the “new” RT-3.
Usually old radios need switch and pot cleaning at a minimum since most gear of this vintage attracts oxidation but the environmental protection of the ’109 is very good.. All the other ones I have seen were well worn, likely heavily used in the service. Since they are easy to fix I doubt many field failures were just shelved awaiting higher level repair support. They went back to work. Yes – they should be inspected first, especially the tapped wire wound resistors in the receiver P/S filament circuit – could be an expensive problem if the tap had loosened up and moved.
Of the ones that didn’t work, do you have a sense of what their problems might have been? Were the majority 109′s or 109A’s??
Thanks for the input!
73, Tim
Tim– Thanks for your informative note- I don’t recall the ratio of 109′s to 109A’s. I didn’t particularly like the look of the 109A’s so I purchased the 109′s. I dont know why many units were not operational. I didn’t open up any of the sets I tested. I puchasce three sets( xmitters, receivers, and power supplies. So I now have spares. One set needs repair, I haven’t yet had it looked over I’m not very skilled at radio repair so I had Rich Mish ( the R390 guy) who lives here in Toledo bring two of the sets back up to prime working condition.
I don’t know where Fair purchased these radios. It would be interesting to contact them and ask. I do have old Fair catalogues so recently I checked how the prices and availability of the seperate units changed over the few years that Fair had these in their catalgue. The receivers were the first to go out of stock and next the transmitters. Towards the end Fair sold the emply metal cases You write that you have “been through” 3 transmitters, 2 receivers, and 4 power supplies. I’m curious why you have “been through” them. What happened to them? I ask because perhaps there is a particular ” issue” with these rigs that I should know about to enhance their operational existance.
You show some good photos in your article. One photo is a complete grc 109 in a suitcase. Do you think that this set up would have been likely used in reality? I have one of my grc-109′s in a large very hefty camera case. It weighs alot. I wonder if the suitcase you picture would be able to survive the weight of the radio? Are the large green cases in your photos part of the 109 radio gear? I wonder where I can get one?
Thanks again for your helpful information——and for promoting the awareness of this fine radio.
73, Richard KF2V
Hi Richard – again, thanks for the interest!
I agree – I like the plain ’109 better – smaller and lighter plus I don’t plan on burying mine or parachuting with it anytime soon. The 109A’s are pretty big with unnecessary clumsy bulk for my interests. But they sure open up more quickly! I’d like to read the reports that caused the Army to request the beefier 109A “upgrades”. That sort of thing is not usually taken lightly so to speak…
“Going thru” the radios: Just to see what kind of shape their internals are in. Fatal curiosity trait of an Engineer. Original tubes? Corrosion? Cooked parts? Date codes? Repairs? In any event, I also put some silicone grease on the panel gaskets and renew the dessicant. Nothing serious except for the new RT-3 that needed a switch cleaning (alcohol on a business card) and then repairing a P/S vibrator. Receiver alignments have generally been “good enough” as received from Fair – I’m not a fanatic. But who knows how much use/abuse these sets have had or how long they were in “stock” and out of operational service before Fair got them…
Suitcase radio: Just a fun photo in a 1940′s suitcase – perfect fit! Yep – way too heavy for that suitcase – the leather handle would have exploded! But without the power supply and the CN-690 regulator instead – would have been quite viable to carry it. The TX and RX are quite light as you know..On the other hand I am sure that during their day many were transported, probably piecewise in suitcases by people who didn’t want to be noticed. In military field service, probably tied to a pack frame or thrown in rucksacks spread among the Team….
That big green case is not part of the 109. I think it was an accessory case for a Dragon missile system. Flea market for $15, perfect case for the complete 109 but very heavy with all the accessories I keep with it. The big power supply stays home usually – the 6VDC battery feature is not very useful these days.
Did you work at Fair? Nice they let you sort through them and pick your favorites. I gotta get back there someday! Do you have an RS-6 set? Take a look at my ramblings on that set on the website…
73, & thanks for visiting….
Tim
Brings back old memories.
Here’s one of mine…..
http://sjcook.com/army/narratives/langvei.htm
Thanx.
A far cry from playing with these on camping trips…
Thanks for your service Sam !
Hi, Tim! I still need to add some write-up of my GRA-71 experiments to my web page one of these days. Maybe we’ll try them out on the air someday if I can come up with an easier way to decode the bursts?
Hi Mark – That was a neat analysis and demodulation scheme you had demonstrated at MRCG12…If you get it operational, let me know and we can try it on a live circuit. Now I just have to figure out how to get my J-38 to work at 300 WPM! LOL
73, Tim
Tim,
Thank you for the nice write up about the GRC-109 sets and the great photos. I found your web page a while ago and check back once in a while to see what is new. It’s always a pleasure. I wish we had your mountains here in Ohio.
When I was at Fair Radio earlier this year they had a few transmitters and power supplies for the 109 sets and some empty cases left over from parts sets that would be useful for building VFOs or holding accessories. Not like the piles that they once had.
Your comment about buried antennas reminded me about the similar idea of trees as antennas. In case you have not seen it already, there is a curious 1972 report called Performance of Trees as Radio Antennas in Tropical Jungle Forests. The idea was to couple a PRC-74 to a tree by wrapping a primary coil around the trunk and using the tree itself as a single turn low impedance secondary winding. It gets into some discussion of relative impedances of oak and pine trees in New Jersey compared to jungle trees in Panama. It also compares transmit and receive performance of trees, whips, and wire antennas. It is online as a PDF here
http://www.dtic.mil/dtic/tr/fulltext/u2/742230.pdf
Bill
Hi Bill – Thanks for checking in! Glad someone reads this stuff LOL….I figured I’d write it down before i forgot it all – and it gives me a good place to keep my photos…I like reading these kinds of posts by other guys so I figured I should contribute to the “cause”…
Yep – that buried antenna scheme apparently worked – I would try it but it is tough to make hollow “pipes” from bamboo but it might be semi-valid to try to bury some PVC pipe and do it that way…Actually I think the pipe does not add anything – if it works, then a buried (insulated) wire should work too. I’m too lazy to dig big trenches so this one may take some more motivation.
I just received an empty GRC-109 TX case from Fair Radio – I designed a 12 VDC powered transistorized HV power supply for both the transmitter and receiver. It works well, now I just have to finish packaging it. I’ll write it up when it’s done..
OK on the mountains situation in Ohio (I wish we had a Fair Radio in California! ;o) – they are pretty close to home here so I get up there often – still lots of remote areas up there to play in.. It’s just fun to play with this stuff outside – mountains or otherwise….
I had read that article on the Tree antennas. Pretty convincing. Thinking outside the box! Tricky to wind the torroidal primary coil but doesn’t look like rocket science…another thing to try at some point…
73 & Happy New Year!
Tim
N6CC
Does PTF-17 ring a bell?
It sure does! Bill was the principal designer and builder of the CRD-21 Comm Center among other feats!
Hi Bill!
Tim